Changes for page Desktop Waterjet Cutting
Last modified by Zaara Hashmy on 2026/03/16 19:22
From version 11.1
edited by Zaara Hashmy
on 2026/03/16 17:59
on 2026/03/16 17:59
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Uploaded new attachment "1773683954161-404.png", version {1}
To version 5.3
edited by Zaara Hashmy
on 2026/03/02 19:11
on 2026/03/02 19:11
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... ... @@ -1,11 +1,7 @@ 1 1 |=((( 2 -((( 3 -WAZER Desktop Waterjet Cutting Machine 4 -))) 2 +{{{WAZER Desktop Waterjet Cutting Machine}}} 5 5 6 -((( 7 7 [[Specs>>https://www.matterhackers.com/store/l/wazer-desktop-waterjet-cutter-machine/sk/MVN5VKM5]] 8 -))) 9 9 )))|=Working Area 10 10 (LxW)|=(% style="width: 376px;" %)Max Allowable Working Pressure|=(% style="width: 307px;" %)Max Working Flow Rate 11 11 |[[image:WazerPhoto.png||alt="omtechaf3555.jpeg" width="200"]]|((( ... ... @@ -66,94 +66,115 @@ 66 66 67 67 **Rotation:** the angle which the part needs to be rotated to 68 68 69 -**X & Y positions:** The top left of the screen represents 0 .All XandYmovements arefromthe top left ofyourpart.65 +**X & Y positions:** The top left of the screen represents 0, and all movements are positive. The top left of a selected part can be moved to a specified position. 70 70 71 71 **Scale:** Scale of parts can be changed by any magnitude 72 72 73 73 **Height & Width**: Similar to scale, height and width can be changed independently. 74 74 75 -(Be aware of total physical spacethatthe waterjetwill occupy on a material, taking into account the width of the cut itself (kerf))71 +(Be aware of total physical footprint that atwill occupy on a material, taking into account the width of the cut itself (kerf) 76 76 77 -[[image:1772478615037-166.png ||height="266" width="554"]]73 +[[image:1772478615037-166.png]] 78 78 79 79 == Materials Selection == 80 80 81 81 Using the first dropdown menu, select the material category. Using the second dropdown menu, select the specific material you are cutting. If the specific material is not listed, consult an RPS studio staff member. Once category and material type are selected, input the material thickness in either millimeters or inches. 82 82 83 -[[image:1772478 775055-319.png||height="264" width="550"]]79 +[[image:1772478411142-741.png||height="281" width="234"]] 84 84 85 -= =CuttingPath Adjustments==81 += Machine Setup (not done :0 ) = 86 86 87 - Change the cuttingpath to matchthedesignof yourfile.83 +The Long focal length lens in our large-format OMTech laser cutter allows for more efficient cuts in thicker materials. However, this comes at the cost of a slightly large spot size, and thus, less fine engraving abilities. 88 88 89 - **Outside:** Part willbecut outside the designated linesby a usergivenoffset.85 +Use the table below to input the correct values for your material. Note that for engraving, the thickness does not matter, because it won't cut all the way through. We also have sample engravings at various settings in the RPS if you would like to change the depth or darkness of the engraving. Keep in mind that the depth and color might not be exact, as they depend highly on laser focus and various other environmental parameters that cannot be controlled. 90 90 91 -**C enterline:** Part will be cutdirectly on the linesof your part.87 +**Cutting Table** 92 92 93 -**Inside:** Part will be cut inside the designated lines by a user given offset. 89 +|=**Material**|=Speed|=Max Power|=Min Power|=Passes 90 +|1/8" (3 mm) Birch Plywood|45 mm/s|70%|35%|1 91 +|1/4" (6 mm) Birch Plywood|15 mm/s|70%|35%|1 92 +|1/16" (1.5 mm) Cast Acrylic|90 mm/s|70%|20%|2 93 +|1/8" (3 mm) Cast Acrylic|55 mm/s|70%|20%|2 94 +|1/4" (6 mm) Cast Acrylic|20 mm/s|70%|70%|2 95 +|1/16" (1.5 mm) Buna N Rubber|80 mm/s|70%|20%|1 94 94 95 -** No Cut:** Lines willnotbecut97 +**Engraving Table** 96 96 99 +|=**Material**|=Speed|=Max Power|=Min Power|=Passes 100 +|Birch Plywood|475 mm/s|50%|35%|1 101 +|Cast Acrylic|550 mm/s|20%|20%|1 97 97 103 +Settings can be changed within Lightburn or on the physical OMTech Laser in the highlighted portion on the display screen. Please consult with a technician before changing speeds and power on the machine. 98 98 99 -[[image:1772479961994-308.png||height="242" width="554"]] 100 100 101 - == TabsandLeads==106 +[[image:omtech12.jpg||alt="https://wiki.rapidprototypingstudio.com/learning/omtech12.jpg" height="40%" width="40%"]] 102 102 103 - Tabsarea connection point between your part and where it's being cut on thematerial.Tabskeep yourpart in placewhile being cut, and improvethe overall cut accuracy by preventingyour part from popping up or out of place. The defaultsettingsare that all cut paths receive a single tab, with the size based on the material, however tabs can be manually adjusted as well.108 +== Dremel Laser Settings == 104 104 105 -A Lead referstothe distancethat a cut will madeaway from theCut Path. Thisis donetomake surethat the pierceatthestart of a cut does not removeany excessmaterialon your part. TheLead’slocation andsizeare designated with a blue indicator.110 +All settings are preset within the Dremel's IP address site. 106 106 107 - [[image:1773683858499-270.png||height="255"width="534"]]112 +== Unsafe Materials for Laser Cutting == 108 108 114 +* ABS 115 +* Beryllium oxide 116 +* Carbon 117 +* Chlorinated plastics 118 +* Coated carbon fiber 119 +* Coated materials 120 +* Epoxy-based or phenolic resins 121 +* Fiberglass 122 +* Fluorine-based plastics: 123 +** PTFE (Teflon) 124 +** Fluorinated ethylene propylene (FEP) 125 +* Galvanized metal 126 +* HDPE (High-Density Poly Ethylene) 127 +* Leather, Artificial or Chrome tanned 128 +* Materials containing: 129 +** Astatine 130 +** Bromine 131 +** Chlorine 132 +** Fluorine 133 +** Formaldehyde 134 +* Wood containing: 135 +** Flame-retardants 136 +** Halogens 137 +** Iodine 138 +* Wood that has been: 139 +** Coated 140 +** Fumigated 141 +** Pressure-treated 142 +** Stained 143 +* Mirrored surfaces 144 +* Nylon 145 +* Painted material 146 +* Varnished materials 147 +* Particleboard, paneling 148 +* Polycarbonate 149 +* Polychloroprene (CR or chloroprene rubber, marketed under the brand name Neoprene) 150 +* Polypropylene foam 151 +* Polypropylene sheet 152 +* Polystyrene foam 153 +* Polyurethane 154 +* Polyurethane foam 155 +* Polyvinyl chloride (PVC) 156 +* POM Delrin/acetyl 157 +* Rubber 158 +* Styrofoam 109 109 110 -= MachineSetup=160 +== Post Processing == 111 111 112 - == TurningMachine On ==162 +**Required PPE** for woods and acrylic: 113 113 114 -1. Place SD card with part file into the right side of the wazer jet machine. **(SD cards are not provided)** 115 -1. Twist the E-Stop button to where it releases, the screen should begin to turn on. 116 -1. Check that the button on the bottom right of the machine is set to "On" (if screen is still not turning on, consult a staff member) 164 +* None 117 117 118 - ==SettingUp==166 +Once the job has concluded, allow the fumes to be vented for a minimum of 10 seconds. Please note that woods will have charring which is not harmful but may transfer to your hands or anything else it touches. If desired, you may sand the wood with the sandpaper we have in stock or use a sander. For acrylic sheets, peel off the protective film once ready for personal/project use. 119 119 120 -1. On the starting screen there will be two options, "Select Cut File" and "Setup & Maintenance". Press the OK button to Select the Select Cut File option. 121 -1. Scroll down until the cursor is next to the file you created earlier, and hit OK 122 -1. Loosen the Nozzle securing knob, pull the nozzle up, and retighten the nozzle securing knob, press OK to home the nozzle 123 -1. Fill the grit hopper on the left side of the machine, hit OK 124 -1. Check to make sure the blue water valve is in line with the vertical pipe, hit OK 125 -1. Secure the material to the cut bed using the screws and a screwdriver, hit OK 126 -1. Now that the arrow keys can be used to move the nozzle over the material, remove the plastic cover off of the cutting head. 127 -1. Loosen the nozzle securing knob, and place the tab side of the plastic cover underneath the nozzle. 128 -1. Lower the nozzle until it makes contact with the plastic tab, and tighten the nozzle securing knob and place the plastic cover back on top of the cutting head. Hit OK. 129 -1. The next screen will have several options. Before doing anything else, **move the origin to the location of your choosing** 130 -1*. Move Origin - allows you to move the origin for the program to a location of your choosing. **DO THIS FIRST.** 131 -1*. Cut - sends you to the next screen where you must press the Start button to begin cutting. 132 -1*. Dry Run - Follows the exact cutting path of the program without firing the waterjet. 133 -1*. Check Extents - Outlines the bounding box of the area being cut 134 -1*. Restart cut - if the cut fails or stops in the middle, this will restart the program in the Dry Run state and will allow you to resume the cut at any point along the program. 135 -1*. Cancel - sends you back to the starting screen. 168 +**Required PPE** for rubber: 136 136 137 - ==Run Part==170 +* Latex or Nitrile gloves 138 138 139 - ***You must remain with themachinefor theentirety of thecut* **172 +[[image:ppe_gloves.png||height="100"]] 140 140 141 -* It may be necessary to refill the water in the machine before running. Use the white 3 gallon bucket to pour more water into the tank directly. The water level should sit right below the surface of the bed. 142 -* Monitor the level of the grit while the part is running, if it's running low, machine will automatically stop the cut and shut off. 143 -* It is recommended to keep the hoppers topped off 144 -* If water starts pouring out from under the hoppers, the machine is having a backflow problem, **SHUT IT OFF with the E-Stop and notify RPS Staff.** 174 +Once the job has concluded, allow the fumes to be vented for a minimum of 30 seconds. Please note that rubber materials will char as well and it is best practice to wear gloves while handling them. Rinse the rubber cuts under water to wash off as much charred edges as possible. 145 145 146 -== Clean Up == 147 - 148 -1. Remove your part and any excess material from the bed. 149 -1. Clean material and part(s) off by dunking them in the grit catchers/water bucket. **DO NOT wash grit down the sink.** 150 -1. Pull the grit catchers out and drain the excess water back into the tank. 151 -1. Once the majority of the water is drained, dump the grit into the orange 5 gallon bucket 152 -1. Place the grit catchers back into the machine. 153 - 154 -== == 155 - 156 -== Required PPE == 157 - 158 -* Close toed shoes 159 -* Eye glasses/goggles 176 +If you need assistance, RPS staff are always present to help with advice! **Please ensure that you return hand tools to their proper locations, and turn off the machine once use is complete.**
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