Changes for page Desktop Waterjet Cutting
Last modified by Zaara Hashmy on 2026/03/16 19:22
From version 2.14
edited by Zaara Hashmy
on 2026/03/02 18:44
on 2026/03/02 18:44
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To version 7.2
edited by Zaara Hashmy
on 2026/03/16 17:54
on 2026/03/16 17:54
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... ... @@ -1,7 +1,11 @@ 1 1 |=((( 2 -{{{WAZER Desktop Waterjet Cutting Machine}}} 2 +((( 3 +WAZER Desktop Waterjet Cutting Machine 4 +))) 3 3 6 +((( 4 4 [[Specs>>https://www.matterhackers.com/store/l/wazer-desktop-waterjet-cutter-machine/sk/MVN5VKM5]] 8 +))) 5 5 )))|=Working Area 6 6 (LxW)|=(% style="width: 376px;" %)Max Allowable Working Pressure|=(% style="width: 307px;" %)Max Working Flow Rate 7 7 |[[image:WazerPhoto.png||alt="omtechaf3555.jpeg" width="200"]]|((( ... ... @@ -21,7 +21,7 @@ 21 21 22 22 == == 23 23 24 -= =About the Waterjet ==28 += About the Waterjet = 25 25 26 26 [[Waterjet cutting>>https://en.wikipedia.org/wiki/Water_jet_cutter]] is the process of using a high pressure jet of water to cut a material. --laser to vaporize a material, so that the laser beam cuts through the material. When this is combined with a CNC tool head and both power and speed are balanced properly, this process allows the user to create flat parts from sheets of material, using 2D CAD drawings.-- 27 27 ... ... @@ -40,103 +40,101 @@ 40 40 * Laser cutters create a fine cutting spot size by focusing the laser through a lens, and as a result, cuts can never be completely perpendicular to the material. 41 41 * In most cases, CO2 lasers have difficulty penetrating cleanly through materials greater than 1/4 inch thick. 42 42 43 -= =Software and Usage Instructions ==47 += Software and Usage Instructions = 44 44 45 -O 49 +== Opening WazerCam == 46 46 47 - ==OMTechLaserSettings(Long FocalLens)(needsediting)==51 +Open WazerCam website, [[WazerCam>>https://wam.wazer.com/wazercam]] , and enter the following login information. 48 48 49 - The Long focal length lensin our large-format OMTech laser cutter allows for more efficient cuts in thicker materials. However, this comesat the cost of a slightly large spot size, and thus, less fine engraving abilities.53 +**Username:** RPSpublic 50 50 51 - Use the table below to input the correct valuesfor your material. Note that for engraving, the thickness does not matter, because itwon't cut all the way through.We also have sample engravings at various settings in theRPSif you would like to change the depth or darkness of the engraving. Keep in mind that the depth and color might notbe exact, as they depend highly on laser focus and various other environmental parameters thatcannot be controlled.55 +**Password:** RPSpublic 52 52 53 - **CuttingTable**57 +== File Import == 54 54 55 -|=**Material**|=Speed|=Max Power|=Min Power|=Passes 56 -|1/8" (3 mm) Birch Plywood|45 mm/s|70%|35%|1 57 -|1/4" (6 mm) Birch Plywood|15 mm/s|70%|35%|1 58 -|1/16" (1.5 mm) Cast Acrylic|90 mm/s|70%|20%|2 59 -|1/8" (3 mm) Cast Acrylic|55 mm/s|70%|20%|2 60 -|1/4" (6 mm) Cast Acrylic|20 mm/s|70%|70%|2 61 -|1/16" (1.5 mm) Buna N Rubber|80 mm/s|70%|20%|1 59 +Files uploaded must be in .dxf or .svg file types. Multiple files can be added at once using the "+" and "-" buttons. 62 62 63 - **EngravingTable**61 +[[image:1772478564567-669.png||height="269" width="557"]] 64 64 65 -|=**Material**|=Speed|=Max Power|=Min Power|=Passes 66 -|Birch Plywood|475 mm/s|50%|35%|1 67 -|Cast Acrylic|550 mm/s|20%|20%|1 63 +== Setting Scale and Positioning == 68 68 69 - Settings can be changedwithinLightburnor on thephysical OMTech Laser inthe highlighted portion on the display screen. Pleaseconsult withatechnicianbeforechangingspeedsand power onthe machine.65 +The following metrics can be adjusted within WazerCam: 70 70 67 +**Rotation:** the angle which the part needs to be rotated to 71 71 72 - [[image:omtech12.jpg||alt="https://wiki.rapidprototypingstudio.com/learning/omtech12.jpg"height="40%"width="40%"]]69 +**X & Y positions:** The top left of the screen represents 0, and all movements are positive. The top left of a selected part can be moved to a specified position. 73 73 74 - == DremelLaserSettings==71 +**Scale:** Scale of parts can be changed by any magnitude 75 75 76 - All settingsarepreset withintheDremel's IP address site.73 +**Height & Width**: Similar to scale, height and width can be changed independently. 77 77 78 - ==UnsafeMaterialsforLaserCutting==75 +(Be aware of total physical space that the waterjet will occupy on a material, taking into account the width of the cut itself (kerf) ) 79 79 80 -* ABS 81 -* Beryllium oxide 82 -* Carbon 83 -* Chlorinated plastics 84 -* Coated carbon fiber 85 -* Coated materials 86 -* Epoxy-based or phenolic resins 87 -* Fiberglass 88 -* Fluorine-based plastics: 89 -** PTFE (Teflon) 90 -** Fluorinated ethylene propylene (FEP) 91 -* Galvanized metal 92 -* HDPE (High-Density Poly Ethylene) 93 -* Leather, Artificial or Chrome tanned 94 -* Materials containing: 95 -** Astatine 96 -** Bromine 97 -** Chlorine 98 -** Fluorine 99 -** Formaldehyde 100 -* Wood containing: 101 -** Flame-retardants 102 -** Halogens 103 -** Iodine 104 -* Wood that has been: 105 -** Coated 106 -** Fumigated 107 -** Pressure-treated 108 -** Stained 109 -* Mirrored surfaces 110 -* Nylon 111 -* Painted material 112 -* Varnished materials 113 -* Particleboard, paneling 114 -* Polycarbonate 115 -* Polychloroprene (CR or chloroprene rubber, marketed under the brand name Neoprene) 116 -* Polypropylene foam 117 -* Polypropylene sheet 118 -* Polystyrene foam 119 -* Polyurethane 120 -* Polyurethane foam 121 -* Polyvinyl chloride (PVC) 122 -* POM Delrin/acetyl 123 -* Rubber 124 -* Styrofoam 77 +[[image:1772478615037-166.png||height="266" width="554"]] 125 125 126 -== PostProcessing==79 +== Materials Selection == 127 127 128 - **RequiredPPE**forwoods and acrylic:81 +Using the first dropdown menu, select the material category. Using the second dropdown menu, select the specific material you are cutting. If the specific material is not listed, consult an RPS studio staff member. Once category and material type are selected, input the material thickness in either millimeters or inches. 129 129 130 - * None83 +[[image:1772478775055-319.png||height="264" width="550"]] 131 131 132 - Oncethe job has concluded, allowthe fumesto be vented for a minimumof 10 seconds.Please note thatwoods will have charring which is not harmful but may transferto your hands or anything else it touches. If desired, youmay sand thewood with the sandpaper we have in stock or usea sander. For acrylic sheets, peel off the protective film once ready for personal/project use.85 +== Cutting Path Adjustments == 133 133 134 - **RequiredPPE**forrubber:87 +Change the cutting path to match the design of your file. 135 135 136 - *LatexorNitrile gloves89 +Outside: Will cut outside the lines of your part by a user given offset. 137 137 138 - [[image:ppe_gloves.png||height="100"]]91 +Centerline: Will cut directly on the lines of your part. 139 139 140 - Once the job hasconcluded,allowthe fumestobe vented for a minimum of 30seconds. Please note that rubber materials will char as well andit is bestpractice to wear gloves whilehandling them. Rinsethe rubber cuts under water towash offas much charrededges as possible.93 +Inside: Will cut inside the lines of your 141 141 142 -If you need assistance, RPS staff are always present to help with advice! **Please ensure that you return hand tools to their proper locations, and turn off the machine once use is complete.** 95 += Machine Setup = 96 + 97 +== Turning Machine On == 98 + 99 +1. Place SD card with part file into the right side of the wazer jet machine. **(SD cards are not provided)** 100 +1. Twist the E-Stop button to where it releases, the screen should begin to turn on. 101 +1. Check that the button on the bottom right of the machine is set to "On" (if screen is still not turning on, consult a staff member) 102 + 103 +== Setting Up == 104 + 105 +1. On the starting screen there will be two options, "Select Cut File" and "Setup & Maintenance". Press the OK button to Select the Select Cut File option. 106 +1. Scroll down until the cursor is next to the file you created earlier, and hit OK 107 +1. Loosen the Nozzle securing knob, pull the nozzle up, and retighten the nozzle securing knob, press OK to home the nozzle 108 +1. Fill the grit hopper on the left side of the machine, hit OK 109 +1. Check to make sure the blue water valve is in line with the vertical pipe, hit OK 110 +1. Secure the material to the cut bed using the screws and a screwdriver, hit OK 111 +1. Now that the arrow keys can be used to move the nozzle over the material, remove the plastic cover off of the cutting head. 112 +1. Loosen the nozzle securing knob, and place the tab side of the plastic cover underneath the nozzle. 113 +1. Lower the nozzle until it makes contact with the plastic tab, and tighten the nozzle securing knob and place the plastic cover back on top of the cutting head. Hit OK. 114 +1. The next screen will have several options. Before doing anything else, **move the origin to the location of your choosing** 115 +1*. Move Origin - allows you to move the origin for the program to a location of your choosing. **DO THIS FIRST.** 116 +1*. Cut - sends you to the next screen where you must press the Start button to begin cutting. 117 +1*. Dry Run - Follows the exact cutting path of the program without firing the waterjet. 118 +1*. Check Extents - Outlines the bounding box of the area being cut 119 +1*. Restart cut - if the cut fails or stops in the middle, this will restart the program in the Dry Run state and will allow you to resume the cut at any point along the program. 120 +1*. Cancel - sends you back to the starting screen. 121 + 122 +== Run Part == 123 + 124 +***You must remain with the machine for the entirety of the cut* ** 125 + 126 +* It may be necessary to refill the water in the machine before running. Use the white 3 gallon bucket to pour more water into the tank directly. The water level should sit right below the surface of the bed. 127 +* Monitor the level of the grit while the part is running, if it's running low, machine will automatically stop the cut and shut off. 128 +* It is recommended to keep the hoppers topped off 129 +* If water starts pouring out from under the hoppers, the machine is having a backflow problem, **SHUT IT OFF with the E-Stop and notify RPS Staff.** 130 + 131 +== Clean Up == 132 + 133 +1. Remove your part and any excess material from the bed. 134 +1. Clean material and part(s) off by dunking them in the grit catchers/water bucket. **DO NOT wash grit down the sink.** 135 +1. Pull the grit catchers out and drain the excess water back into the tank. 136 +1. Once the majority of the water is drained, dump the grit into the orange 5 gallon bucket 137 +1. Place the grit catchers back into the machine. 138 + 139 +== == 140 + 141 +== Required PPE == 142 + 143 +* Close toed shoes 144 +* Eye glasses/goggles
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