Changes for page Desktop Waterjet Cutting
Last modified by Zaara Hashmy on 2026/03/16 19:22
From version 3.1
edited by Zaara Hashmy
on 2026/03/02 19:06
on 2026/03/02 19:06
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Uploaded new attachment "1772478411142-741.png", version {1}
To version 7.2
edited by Zaara Hashmy
on 2026/03/16 17:54
on 2026/03/16 17:54
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... ... @@ -1,7 +1,11 @@ 1 1 |=((( 2 -{{{WAZER Desktop Waterjet Cutting Machine}}} 2 +((( 3 +WAZER Desktop Waterjet Cutting Machine 4 +))) 3 3 6 +((( 4 4 [[Specs>>https://www.matterhackers.com/store/l/wazer-desktop-waterjet-cutter-machine/sk/MVN5VKM5]] 8 +))) 5 5 )))|=Working Area 6 6 (LxW)|=(% style="width: 376px;" %)Max Allowable Working Pressure|=(% style="width: 307px;" %)Max Working Flow Rate 7 7 |[[image:WazerPhoto.png||alt="omtechaf3555.jpeg" width="200"]]|((( ... ... @@ -21,7 +21,7 @@ 21 21 22 22 == == 23 23 24 -= =About the Waterjet ==28 += About the Waterjet = 25 25 26 26 [[Waterjet cutting>>https://en.wikipedia.org/wiki/Water_jet_cutter]] is the process of using a high pressure jet of water to cut a material. --laser to vaporize a material, so that the laser beam cuts through the material. When this is combined with a CNC tool head and both power and speed are balanced properly, this process allows the user to create flat parts from sheets of material, using 2D CAD drawings.-- 27 27 ... ... @@ -54,8 +54,10 @@ 54 54 55 55 Files uploaded must be in .dxf or .svg file types. Multiple files can be added at once using the "+" and "-" buttons. 56 56 57 - == Scaleand Positioning ==61 +[[image:1772478564567-669.png||height="269" width="557"]] 58 58 63 +== Setting Scale and Positioning == 64 + 59 59 The following metrics can be adjusted within WazerCam: 60 60 61 61 **Rotation:** the angle which the part needs to be rotated to ... ... @@ -64,102 +64,75 @@ 64 64 65 65 **Scale:** Scale of parts can be changed by any magnitude 66 66 67 - Width andHeight: Similar to scale, height and width can be changed idependently73 +**Height & Width**: Similar to scale, height and width can be changed independently. 68 68 75 +(Be aware of total physical space that the waterjet will occupy on a material, taking into account the width of the cut itself (kerf) ) 69 69 70 - == OMTech Laser Settings (Long Focal Lens) (needs editing)==77 +[[image:1772478615037-166.png||height="266" width="554"]] 71 71 72 - TheLong focal length lens in our large-format OMTech laser cutterallowsfor moreefficient cuts in thicker materials. However, thiscomes atthe cost of a slightly large spot size, andthus, less fine engraving abilities.79 +== Materials Selection == 73 73 74 -Us ethe tablebelowto inputthecorrectvaluesfor yourmaterial.Note thatforengraving,thethicknessdoes notmatter,becauseitwon't cutallthewaythrough.Wealsohave sample engravingsatvarioussettingsintheRPSif youwouldlike tochangethedepth ordarknessoftheengraving. Keep in mindthatthedepthand colormightnot be exact,astheydepend highlyonlaser focusandvarious otherenvironmentalparametersthat cannotbe controlled.81 +Using the first dropdown menu, select the material category. Using the second dropdown menu, select the specific material you are cutting. If the specific material is not listed, consult an RPS studio staff member. Once category and material type are selected, input the material thickness in either millimeters or inches. 75 75 76 - **CuttingTable**83 +[[image:1772478775055-319.png||height="264" width="550"]] 77 77 78 -|=**Material**|=Speed|=Max Power|=Min Power|=Passes 79 -|1/8" (3 mm) Birch Plywood|45 mm/s|70%|35%|1 80 -|1/4" (6 mm) Birch Plywood|15 mm/s|70%|35%|1 81 -|1/16" (1.5 mm) Cast Acrylic|90 mm/s|70%|20%|2 82 -|1/8" (3 mm) Cast Acrylic|55 mm/s|70%|20%|2 83 -|1/4" (6 mm) Cast Acrylic|20 mm/s|70%|70%|2 84 -|1/16" (1.5 mm) Buna N Rubber|80 mm/s|70%|20%|1 85 +== Cutting Path Adjustments == 85 85 86 - **EngravingTable**87 +Change the cutting path to match the design of your file. 87 87 88 -|=**Material**|=Speed|=Max Power|=Min Power|=Passes 89 -|Birch Plywood|475 mm/s|50%|35%|1 90 -|Cast Acrylic|550 mm/s|20%|20%|1 89 +Outside: Will cut outside the lines of your part by a user given offset. 91 91 92 - Settings can bechanged withinLightburn or onthephysical OMTech Laser inthe highlightedportiononthedisplay screen. Pleaseconsult with a technician beforechanging speedsand poweronthe machine.91 +Centerline: Will cut directly on the lines of your part. 93 93 93 +Inside: Will cut inside the lines of your 94 94 95 - [[image:omtech12.jpg||alt="https://wiki.rapidprototypingstudio.com/learning/omtech12.jpg"height="40%"width="40%"]]95 += Machine Setup = 96 96 97 -== DremelLaserSettings==97 +== Turning Machine On == 98 98 99 -All settings are preset within the Dremel's IP address site. 99 +1. Place SD card with part file into the right side of the wazer jet machine. **(SD cards are not provided)** 100 +1. Twist the E-Stop button to where it releases, the screen should begin to turn on. 101 +1. Check that the button on the bottom right of the machine is set to "On" (if screen is still not turning on, consult a staff member) 100 100 101 -== UnsafeMaterials for Laser Cutting ==103 +== Setting Up == 102 102 103 -* ABS 104 -* Beryllium oxide 105 -* Carbon 106 -* Chlorinated plastics 107 -* Coated carbon fiber 108 -* Coated materials 109 -* Epoxy-based or phenolic resins 110 -* Fiberglass 111 -* Fluorine-based plastics: 112 -** PTFE (Teflon) 113 -** Fluorinated ethylene propylene (FEP) 114 -* Galvanized metal 115 -* HDPE (High-Density Poly Ethylene) 116 -* Leather, Artificial or Chrome tanned 117 -* Materials containing: 118 -** Astatine 119 -** Bromine 120 -** Chlorine 121 -** Fluorine 122 -** Formaldehyde 123 -* Wood containing: 124 -** Flame-retardants 125 -** Halogens 126 -** Iodine 127 -* Wood that has been: 128 -** Coated 129 -** Fumigated 130 -** Pressure-treated 131 -** Stained 132 -* Mirrored surfaces 133 -* Nylon 134 -* Painted material 135 -* Varnished materials 136 -* Particleboard, paneling 137 -* Polycarbonate 138 -* Polychloroprene (CR or chloroprene rubber, marketed under the brand name Neoprene) 139 -* Polypropylene foam 140 -* Polypropylene sheet 141 -* Polystyrene foam 142 -* Polyurethane 143 -* Polyurethane foam 144 -* Polyvinyl chloride (PVC) 145 -* POM Delrin/acetyl 146 -* Rubber 147 -* Styrofoam 105 +1. On the starting screen there will be two options, "Select Cut File" and "Setup & Maintenance". Press the OK button to Select the Select Cut File option. 106 +1. Scroll down until the cursor is next to the file you created earlier, and hit OK 107 +1. Loosen the Nozzle securing knob, pull the nozzle up, and retighten the nozzle securing knob, press OK to home the nozzle 108 +1. Fill the grit hopper on the left side of the machine, hit OK 109 +1. Check to make sure the blue water valve is in line with the vertical pipe, hit OK 110 +1. Secure the material to the cut bed using the screws and a screwdriver, hit OK 111 +1. Now that the arrow keys can be used to move the nozzle over the material, remove the plastic cover off of the cutting head. 112 +1. Loosen the nozzle securing knob, and place the tab side of the plastic cover underneath the nozzle. 113 +1. Lower the nozzle until it makes contact with the plastic tab, and tighten the nozzle securing knob and place the plastic cover back on top of the cutting head. Hit OK. 114 +1. The next screen will have several options. Before doing anything else, **move the origin to the location of your choosing** 115 +1*. Move Origin - allows you to move the origin for the program to a location of your choosing. **DO THIS FIRST.** 116 +1*. Cut - sends you to the next screen where you must press the Start button to begin cutting. 117 +1*. Dry Run - Follows the exact cutting path of the program without firing the waterjet. 118 +1*. Check Extents - Outlines the bounding box of the area being cut 119 +1*. Restart cut - if the cut fails or stops in the middle, this will restart the program in the Dry Run state and will allow you to resume the cut at any point along the program. 120 +1*. Cancel - sends you back to the starting screen. 148 148 149 -== PostProcessing==122 +== Run Part == 150 150 151 -** Required PPE** forwoods andacrylic:124 +***You must remain with the machine for the entirety of the cut* ** 152 152 153 -* None 126 +* It may be necessary to refill the water in the machine before running. Use the white 3 gallon bucket to pour more water into the tank directly. The water level should sit right below the surface of the bed. 127 +* Monitor the level of the grit while the part is running, if it's running low, machine will automatically stop the cut and shut off. 128 +* It is recommended to keep the hoppers topped off 129 +* If water starts pouring out from under the hoppers, the machine is having a backflow problem, **SHUT IT OFF with the E-Stop and notify RPS Staff.** 154 154 155 - Oncethe job has concluded,allow the fumes to be ventedfor a minimum of 10 seconds. Please note that woods will have charring which is not harmful but may transfer to your hands or anything else it touches. If desired, you may sand the wood with the sandpaperwe have in stock or use a sander. For acrylic sheets, peel off the protective film once ready for personal/project use.131 +== Clean Up == 156 156 157 -**Required PPE** for rubber: 133 +1. Remove your part and any excess material from the bed. 134 +1. Clean material and part(s) off by dunking them in the grit catchers/water bucket. **DO NOT wash grit down the sink.** 135 +1. Pull the grit catchers out and drain the excess water back into the tank. 136 +1. Once the majority of the water is drained, dump the grit into the orange 5 gallon bucket 137 +1. Place the grit catchers back into the machine. 158 158 159 - *LatexorNitrile gloves139 +== == 160 160 161 - [[image:ppe_gloves.png||height="100"]]141 +== Required PPE == 162 162 163 -Once the job has concluded, allow the fumes to be vented for a minimum of 30 seconds. Please note that rubber materials will char as well and it is best practice to wear gloves while handling them. Rinse the rubber cuts under water to wash off as much charred edges as possible. 164 - 165 -If you need assistance, RPS staff are always present to help with advice! **Please ensure that you return hand tools to their proper locations, and turn off the machine once use is complete.** 143 +* Close toed shoes 144 +* Eye glasses/goggles
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