Wiki source code of Desktop Waterjet Cutting

Version 11.8 by Zaara Hashmy on 2026/03/16 19:13

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Zaara Hashmy 2.3 1 |=(((
Riley Haynes 7.1 2 (((
3 WAZER Desktop Waterjet Cutting Machine
4 )))
Zaara Hashmy 2.9 5
Riley Haynes 7.1 6 (((
Zaara Hashmy 2.9 7 [[Specs>>https://www.matterhackers.com/store/l/wazer-desktop-waterjet-cutter-machine/sk/MVN5VKM5]]
Riley Haynes 7.1 8 )))
Zaara Hashmy 2.3 9 )))|=Working Area
Zaara Hashmy 2.2 10 (LxW)|=(% style="width: 376px;" %)Max Allowable Working Pressure|=(% style="width: 307px;" %)Max Working Flow Rate
11 |[[image:WazerPhoto.png||alt="omtechaf3555.jpeg" width="200"]]|(((
12 305 mm x 460 mm
Alex Troyer 1.1 13
Zaara Hashmy 2.2 14 (13" x 19" in)
15 )))|(% style="width:376px" %)(((
16 4,600 psi
17
18
19 (317 bar)
20 )))|(% style="width:307px" %)0.45 GPM
21 (1.7 L/min)
22 \\(at 4,000 psi)
23
Alex Troyer 1.1 24
25
Zaara Hashmy 3.2 26 = About the Waterjet =
Zaara Hashmy 2.4 27
Zaara Hashmy 11.3 28 [[Waterjet cutting>>https://en.wikipedia.org/wiki/Water_jet_cutter]] is the process of using a high pressure jet of water to cut a material. 
Alex Troyer 1.1 29
Zaara Hashmy 2.12 30 The waterjet has a hydraulic power output of 820 W. There are a variety of materials that the waterjet can cut, example of allowed materials include acrylic, agate, aluminum, borosilicate, brass, carbon fiber, ceramic tile, copper, gabbro, fused glass, graphite, granite, HDPE, marble, memory foam, mild steel, neoprene, polycarbonate, polyethylene, polyurethane, porcelain tile, silicone, spring steel, stained glass, stainless steel, titanium, and tool steel. Materials that are water soluble or shatter under high pressure are not suitable for waterjet cutting.
Alex Troyer 1.1 31
Zaara Hashmy 2.14 32 **Advantages: (Needs to be edited still)**
Alex Troyer 1.1 33
34 * Laser cutting tool heads never touch the material, leave fairly clean cuts, and are highly accurate and repeatable.
35 * Laser cutting is far faster than manual cutting of the material, especially with repeated cuts in bulk materials.
36 * Laser cutting allows for very small and intricate designs, which would be difficult or impossible with traditional cutting tools.
37 * Laser cutting allows for much more efficient material usage than hand cutting in many cases.
38
Zaara Hashmy 2.14 39 **Disadvantages: (needs to be edited still) **
Alex Troyer 1.1 40
41 * Our CO2 lasers can't cut metals, or materials that reflect/poorly absorb its wavelength at powers below 130W.
42 * Laser cutters create a fine cutting spot size by focusing the laser through a lens, and as a result, cuts can never be completely perpendicular to the material.
43 * In most cases, CO2 lasers have difficulty penetrating cleanly through materials greater than 1/4 inch thick.
44
Zaara Hashmy 2.15 45 = Software and Usage Instructions =
Alex Troyer 1.1 46
Zaara Hashmy 2.15 47 == Opening WazerCam ==
Alex Troyer 1.1 48
Zaara Hashmy 2.15 49 Open WazerCam website, [[WazerCam>>https://wam.wazer.com/wazercam]] , and enter the following login information.
50
51 **Username:** RPSpublic
52
53 **Password:** RPSpublic
54
55 == File Import ==
56
57 Files uploaded must be in .dxf or .svg file types. Multiple files can be added at once using the "+" and "-" buttons.
58
Zaara Hashmy 5.2 59 [[image:1772478564567-669.png||height="269" width="557"]]
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Zaara Hashmy 3.2 61 == Setting Scale and Positioning ==
Zaara Hashmy 2.15 62
63 The following metrics can be adjusted within WazerCam:
64
65 **Rotation:** the angle which the part needs to be rotated to
66
Zaara Hashmy 9.2 67 **X & Y positions:** The top left of the screen represents 0. All X and Y movements are from the top left of your part. 
Zaara Hashmy 2.15 68
Zaara Hashmy 2.16 69 **Scale:** Scale of parts can be changed by any magnitude
Zaara Hashmy 2.15 70
Zaara Hashmy 3.2 71 **Height & Width**: Similar to scale, height and width can be changed independently.
Zaara Hashmy 2.15 72
Zaara Hashmy 6.2 73 (Be aware of total physical space that the waterjet will occupy on a material, taking into account the width of the cut itself (kerf) )
Zaara Hashmy 5.2 74
Zaara Hashmy 7.2 75 [[image:1772478615037-166.png||height="266" width="554"]]
Zaara Hashmy 5.2 76
Zaara Hashmy 3.2 77 == Materials Selection ==
Zaara Hashmy 2.16 78
Zaara Hashmy 3.2 79 Using the first dropdown menu, select the material category. Using the second dropdown menu, select the specific material you are cutting. If the specific material is not listed, consult an RPS studio staff member. Once category and material type are selected, input the material thickness in either millimeters or inches.
Alex Troyer 1.1 80
Zaara Hashmy 7.2 81 [[image:1772478775055-319.png||height="264" width="550"]]
Zaara Hashmy 3.2 82
Zaara Hashmy 11.7 83 == Cutting Path Adjustments ==
Zaara Hashmy 6.2 84
Zaara Hashmy 6.4 85 Change the cutting path to match the design of your file.
Zaara Hashmy 6.3 86
Zaara Hashmy 7.3 87 **Outside:** Part will be cut outside the designated lines by a user given offset.
Zaara Hashmy 6.4 88
Zaara Hashmy 7.3 89 **Centerline:** Part will be cut directly on the lines of your part.
Zaara Hashmy 6.5 90
Zaara Hashmy 7.3 91 **Inside:** Part will be cut inside the designated lines by a user given offset.
Zaara Hashmy 6.5 92
Zaara Hashmy 7.3 93 **No Cut:** Lines will not be cut
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Zaara Hashmy 11.3 96 [[image:1773683954161-404.png||height="254" width="527"]]
Zaara Hashmy 9.2 97
Zaara Hashmy 7.3 98
99 == Tabs and Leads ==
100
101 Tabs are a connection point between your part and where it's being cut on the material. Tabs keep your part in place while being cut, and improve the overall cut accuracy by preventing your part from popping up or out of place. The default settings are that all cut paths receive a single tab, with the size based on the material, however tabs can be manually adjusted as well.
102
103 A Lead refers to the distance that a cut will made away from the Cut Path. This is done to make sure that the pierce at the start of a cut does not remove any excess material on your part. The Lead’s location and size are designated with a blue indicator.
104
Zaara Hashmy 9.2 105 [[image:1773683858499-270.png||height="255" width="534"]]
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Zaara Hashmy 11.2 107 [[image:1773683891726-308.png||height="257" width="534"]]
Zaara Hashmy 9.2 108
Zaara Hashmy 11.3 109 == Cut ==
110
Zaara Hashmy 11.8 111 There are three setting selections for cut quality: Coarse, Medium, and Fine. Cut rate and cut quality have an inverse relationship; a faster Cut leads to lower quality, and better quality requires a slower Cut. The page includes cut details such as rate, time,
Zaara Hashmy 11.3 112
113
114 = =
115
Zaara Hashmy 7.2 116 = Machine Setup =
Zaara Hashmy 3.2 117
Zaara Hashmy 7.2 118 == Turning Machine On ==
Alex Troyer 1.1 119
Zaara Hashmy 7.2 120 1. Place SD card with part file into the right side of the wazer jet machine. **(SD cards are not provided)**
121 1. Twist the E-Stop button to where it releases, the screen should begin to turn on.
122 1. Check that the button on the bottom right of the machine is set to "On" (if screen is still not turning on, consult a staff member)
Alex Troyer 1.1 123
Zaara Hashmy 11.7 124 == Setting Up ==
Alex Troyer 1.1 125
Zaara Hashmy 7.2 126 1. On the starting screen there will be two options, "Select Cut File" and "Setup & Maintenance". Press the OK button to Select the Select Cut File option.
127 1. Scroll down until the cursor is next to the file you created earlier, and hit OK
128 1. Loosen the Nozzle securing knob, pull the nozzle up, and retighten the nozzle securing knob, press OK to home the nozzle
129 1. Fill the grit hopper on the left side of the machine, hit OK
130 1. Check to make sure the blue water valve is in line with the vertical pipe, hit OK
131 1. Secure the material to the cut bed using the screws and a screwdriver, hit OK
132 1. Now that the arrow keys can be used to move the nozzle over the material, remove the plastic cover off of the cutting head.
133 1. Loosen the nozzle securing knob, and place the tab side of the plastic cover underneath the nozzle.
134 1. Lower the nozzle until it makes contact with the plastic tab, and tighten the nozzle securing knob and place the plastic cover back on top of the cutting head. Hit OK.
135 1. The next screen will have several options. Before doing anything else, **move the origin to the location of your choosing**
136 1*. Move Origin - allows you to move the origin for the program to a location of your choosing. **DO THIS FIRST.**
137 1*. Cut - sends you to the next screen where you must press the Start button to begin cutting.
138 1*. Dry Run - Follows the exact cutting path of the program without firing the waterjet.
139 1*. Check Extents - Outlines the bounding box of the area being cut
140 1*. Restart cut - if the cut fails or stops in the middle, this will restart the program in the Dry Run state and will allow you to resume the cut at any point along the program.
141 1*. Cancel - sends you back to the starting screen.
Alex Troyer 1.1 142
Zaara Hashmy 7.2 143 == Run Part ==
Alex Troyer 1.1 144
Zaara Hashmy 7.2 145 ***You must remain with the machine for the entirety of the cut* **
Alex Troyer 1.1 146
Zaara Hashmy 7.2 147 * It may be necessary to refill the water in the machine before running. Use the white 3 gallon bucket to pour more water into the tank directly. The water level should sit right below the surface of the bed.
148 * Monitor the level of the grit while the part is running, if it's running low, machine will automatically stop the cut and shut off.
149 * It is recommended to keep the hoppers topped off
150 * If water starts pouring out from under the hoppers, the machine is having a backflow problem, **SHUT IT OFF with the E-Stop and notify RPS Staff.**
Alex Troyer 1.1 151
Zaara Hashmy 7.2 152 == Clean Up ==
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Zaara Hashmy 7.2 154 1. Remove your part and any excess material from the bed.
155 1. Clean material and part(s) off by dunking them in the grit catchers/water bucket. **DO NOT wash grit down the sink.**
156 1. Pull the grit catchers out and drain the excess water back into the tank.
157 1. Once the majority of the water is drained, dump the grit into the orange 5 gallon bucket
158 1. Place the grit catchers back into the machine.
Alex Troyer 1.1 159
Zaara Hashmy 7.2 160 == ==
Alex Troyer 1.1 161
Zaara Hashmy 11.7 162 == Required PPE ==
Alex Troyer 1.1 163
Zaara Hashmy 7.2 164 * Close toed shoes
165 * Eye glasses/goggles